Fall, 1992 (v5n1)

First Organic Cotton Conference

(Editor's note: This article was written by Brian Baker, with California Certified Organic Farmers. It appeared in the CCOF Statewide Newsletter, Spring 1992, Volume 9, Number 2, and was adapted for Sustainable Agriculture by David Chaney, UC SAREP.)

The first ever organic cotton conference was held in Visalia on March 11, 1992. The conference was organized by the California Institute for Rural Studies with support from UC SAREP, California Certified Organic Farmers, the Committee for Sustainable Agriculture and several other organizations and companies. It was attended by more than 250 people from every facet of the cotton and textile industry, including approximately 75 growers and 45 pest control advisers. The agenda covered all aspects of growing, processing and marketing organic cotton.

Representatives from clothing and textile manufacturers at the conference said that there is an increasing demand for organic cotton, with significant premiums going to the few growers who now raise the crop. In California, that includes two San Joaquin Valley producers certified through California Certified Organic Farmers (CCOF), Cal-Organics and Sally Fox, both in the Kern chapter. Several other CCOF growers have expressed interest in growing cotton on CCOF certified acreage in 1992. In addition to the limited acreage in California, four Texas growers produced organic cotton certified by the Texas Department of Agriculture on 600 acres last year.

Growing Concerns

What are the chances for increasing the acreage of organic cotton in California? The answer to that question depends on how well growers can alter their conventional production practices to suit the requirements of organic certification and the quality standards of ginners and textile manufacturers. Some of the key areas discussed at the conference are summarized here.

Soil fertility. While cotton is a relatively heavy feeder when compared with other field crops, the nutrient requirements are not as high as most vegetables. Cotton could present a useful rotation crop for organic growers who also produce canning tomatoes, vegetables, grains and forage crops in the San Joaquin Valley. Presenters noted that a fertility program based on compost, manure, and the right cover crops could adequately meet the nutrient requirements of cotton.

Pest management. Cotton accounts for more pesticide use than any other crop in California. The principal insect pest in the San Joaquin Valley is the lygus bug. Lygus can be managed by rotation of non-host crops and by strip-cropping with a preferred host, such as alfalfa, which traps the lygus. Other pests include mites and caterpillars such as the beet armyworm and cotton bollworm (Heliothis zea). These worms can be managed with beneficial insects and Bacillus thuringiensis (Bt).

Pest pressure is considerably greater in the Imperial and Palo Verde valleys. Pink bollworm is a significant problem in these areas, but has been mitigated somewhat by the mandatory short season that breaks the insect's reproductive cycle. Another serious cotton pest in the Imperial Valley is the sweet potato whitefly.

Once established, cotton can hold its own against weeds. A program of rotation, preirrigation and timely cultivation can keep hand labor costs to a minimum. Mechanical harvesting requires relatively weed-free fields.

Defoliation. The biggest question for California organic cotton producers is how to defoliate the crop prior to harvest. Under conventional production practices, this is accomplished using synthetic chemicals. In fact, almost half of the pesticides used on cotton in California are defoliants (two of the three currently registered in California are on the SB 950 list for possible suspension).

Defoliants serve three purposes: 1) they make mechanical harvest easier by eliminating the leaves that may jam the picker; 2) they prevent the staining of the cotton by chlorophyll that would still be in live leaves; 3) they reduce the moisture content of the seed cotton by stopping evapotranspiration in the canopy.

While it is possible to mechanically harvest cotton without defoliation, it is more difficult than with defoliation and can reduce quality by several grades. The presence of foliage results in a higher moisture content of the harvested cotton, which in turn requires greater care and attention during the drying and ginning process. Moreover, as the cotton is stacked into large "modules" in the field, it may actually begin to compost if the cotton is too moist. (The modules are a convenient way to transport and store seed cotton before it is ginned.) In some cases the decomposition process may produce temperatures in excess of 130 F. Additionally, San Joaquin Valley growers are required to plow down their crop residue by December 20 for pink bollworm control. This date necessitates early defoliation in order to complete harvest and land preparation. Under these circumstances, natural defoliation by frost is not a possibility.

CCOF growers have used several different naturally occurring materials to defoliate, with little success. Other possibilities explored included a machine developed in the 1960s that defoliated cotton with heat from propane gas. While the defoliation and quality were comparable with chemical defoliation, the cost of the machine and fuel made thermal defoliation uncompetitive. Variations of this machine may be economically feasible if it is linked to the power take-off or electrical system of the tractor.

Perhaps the best way to prepare a crop for harvest is to manage the nutrients and water so that the cotton plant will naturally stop growing. Cotton harvested without defoliants may have a small amount of green staining, and should be ginned immediately after harvest. If the cotton could be picked into trailers, rather than built into modules, excessive moisture and decomposition could be reduced.

The steps in processing from the gin to finishing are largely mechanical. A few production aids may be used in spinning and weaving. Finishing and dying are mostly chemical processes. These stages of the manufacturing process will require the most attention if apparel manufacturers want to label finished products "organic"

Information about the organic cotton conference and future events can be obtained from Will Allen at the California Institute for Rural Studies, (916) 756-6555 or (209) 544-9677. For more information about CCOF Certified Organic Cotton, contact CCOF at (408) 423-2263.


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